Boiler Tube Inspection


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Product Details


System Components

● X-ray System

● Digital Imaging System

● Image Acquisition and Processing System

● Electrical Control System

● Mechanical Transmission System

● Radiation Protection System and Environmental Monitoring System.

The mechanical components of the system include a protective lead room and a tube screen inspection loading and unloading line. The protective lead room houses the X-ray source and imaging plate movement mechanisms. The X-ray source can be vertically raised and lowered, with a continuously adjustable focal length from 550 to 1000 mm. The source offers a ±30° swing angle and a ±30° rotation angle, allowing for flexible operation and independent interference between the swing and rotation angles. The imaging plate can be rotated ±30° horizontally. The imaging plate is vertically raised and lowered, lowering when the tube screen moves and raising when the screen enters the lead room inspection position.

The electrical control architecture utilizes a host computer and motion controller connected via Ethernet. The control function uses a host computer to perform human-machine operations such as parameter setting and monitoring. The motion controller and relay components control and drive the scanning process, as well as provide real-time position measurement.

The user-friendly host interface allows monitoring of the current position of the servo axis and the presence of limit blocks within the inspection room. The system features a database that can be created and stored, allowing direct access the next time the device is activated, reducing operation time and improving efficiency. The integrated X-ray machine control unit provides intuitive and convenient control of the X-ray machine.

Technical Parameters:

 

管排检测

 

Boiler Welded Pipes

This system is primarily used for nondestructive testing of welds and parent metals. X-rays penetrate the pipe wall to produce high-resolution digital images, enabling real-time detection of internal defects such as cracks, pores, slag inclusions, and incomplete penetration, as well as the uniformity of the pipe wall thickness. The system can be configured based on boiler pipe pressure standards (such as ASME and GB). Its advantages lie in high-speed imaging, precise defect location, and real-time data feedback. It automatically identifies and marks defects, ensuring that welded pipe quality complies with boiler safety regulations. This system also improves inspection efficiency, reduces manual intervention, and meets the stringent requirements of pressure vessel manufacturing.

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